unidirectional cylinder Sold to Angola

This article mainly introduces:

Angola hydraulic cylinder,unidirectional cylinder manufacturer,unidirectional cylinder

(Angola unidirectional cylinder,produced by Hengyu Hydraulic Co., Ltd）

unidirectional cylinder are widely used in Angola，because of smooth movement，high work efficiency，excellent fatigue and impact resistance.So our company has designed unidirectional cylinder for customers from Angola.

Introduction to unidirectional cylinder:

What kind of process is used in the unidirectional cylinder to make high-quality unidirectional cylinder products: the body is the main component of the unidirectional cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The unidirectional cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the unidirectional cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the unidirectional cylinder increases by 25%. If the service life of the unidirectional cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. unidirectional cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the unidirectional cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and unidirectional cylinder are stuck or the unidirectional cylinder is blocked. At this time, no matter how to manipulate, the unidirectional cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the unidirectional cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

The piston rod and guide sleeve function of the unidirectional cylinder is crucial: the relative motion pair between the piston rod and the guide sleeve is the main factor causing external leakage, if the chrome layer on the surface of the piston rod is spalling or producing longitudinal tensile marks due to wear, it will directly lead to the failure of the seal.

If air enters the hydraulic system, the unidirectional cylinder will not operate normally, mainly because there is a leak in the system. At this time, check the liquid level of the hydraulic tank, the seals and fittings on the oil suction side of the hydraulic pump, and whether the oil suction filter is too dirty. If so, the hydraulic oil should be replenished, seals and fittings should be treated, and the coarse filter element should be cleaned or replaced.

The unidirectional cylinder should be used correctly and maintained regularly. The unidirectional cylinder should be deflated before use, the buffer regulating valve should be adjusted to a reasonable position, the cleanliness of the oil should be checked regularly, the dust on the unidirectional cylinder should be cleaned regularly, and attention should be paid to waterproof and fireproof.

Answers to some questions about unidirectional cylinder:

How to choose cylinder size, pump type, motor power for a 30-ton press?
30 tons = 30,000 kg. It is expected to use a 16 mpa oil pump, then the cylinder area =30000/(160x3.14) and then square, the cylinder bore is 150 mm. Calculated at 500 mm travel per minute, the flow rate per minute is :0.75^2x3.14x5=8.8 liters/minute. Motor power =8.8x16/60=2.355. A 9 L/min, 16 mpa pump is available. Piston diameter 150 mm cylinder. 3 kW motor.

Why does the hydraulic cylinder ring?
1 Air intrusion into the hydraulic system is the main reason for noise 2 The relief valve is unstable, such as due to the improper combination of the slide valve and the valve hole or the contact of the cone valve and the seat is stuck by dirt, the damping hole is blocked, the spring is crooked or fails to make the spool stuck or move in the valve hole, causing system pressure fluctuation and noise. 3 Improper adjustment of the reversing valve causes the spool of the reversing valve to move too fast, resulting in reversing impact, resulting in noise and vibration. 4 Mechanical vibration, such as long tubing, elbow more and not fixed, when the oil flow through, especially when the flow rate is high, easy to cause pipe shaking; The rotating part of the motor and hydraulic pump is unbalanced, or the alignment is not good during installation, or the coupling is loose, etc., which can produce vibration and noise.